Friday, September 03, 2010

Empire Die Casting



Empire Die Casting
Macedonia, OH




 Empire Facility

 The Empire Die Casting Co., Inc. Manufacturing Facility



 

Empire Die Casting Aluminum Foundry

 The Empire Die Casting Co., Inc. Aluminum Foundry



 

 

Empire Die Casting Zinc Foundry

The Empire Die Casting Co., Inc. Zinc Foundry








Empire_Machining_Facility

The Empire Die Casting Machining Facility

 

 

 

 

 

 

 

 

 

 

 

 Empire Die Casting Quality Control

Company Information

We believe that the best way to ensure our success is by providing our customers consistent quality in a timely fashion and at a fair price.

To accomplish this goal, we have engineered an in-house Strategic Coalition Team: made up of the best of the best. This team has the best qualified participants both internally and externally. The Strategic Coalition Team's mission is to identify and implement continuous improvements. These improvements add value and in turn these value-added benefits are passed on to our customers.

Mission Statement

Quality driven people, dedicated to producing the best product though continuous improvement in communication, training, and service.

Engineering and Design

Empire Die Casting Co., Inc. designs and builds tooling for casting, trim, secondary production and quality control fixtures for die cast parts in a range from ounces to 30+ lbs.

Toolroom Capabilities

Our toolroom has state-of-the-art high speed milling machinery and EDM (electrical discharge machining) as well as substantial array of support equipment found in a contemporary tool shop.

Machining is supported by direct download from our engineering department and design group.

All in-house diemakers have achieved their journeymen diemaker certification through our company sponsored apprenticeship program. They are responsible for all advanced CAD/CAM programming, as well as the entire die making process. Weekly progress reports are submitted to customers to keep projects on time.

Production Die Casting

Empire Die Casting Co., Inc. has casting capacity in zinc, aluminum and ZA. Our machinery size is rated in tons of locking pressure and covers a range from 43 to 1300 tons, with 40 machines overall, covering castings from ounces to 30 lbs.

We have the flexibility to produce lots of 1000 minimum quantities to high volume cell-concept production.

Machining

Empire Die Casting Co., Inc. provides our customers the shortest time line to product completion by providing total production machining in-house.

Our equipment includes conventional machining equipment and high precision, state of the art CNC.

Finishing

Preparation of a die casting for subsequent painting or plating requires cleaning and/or mechanical finishing, and Empire Die Casting Co., Inc. is capable of handling the entire processing cycle for our customers.

Empire Die Casting Co., Inc. can provide shot blast, vibratory, or thermo-deburr finish techniques in-house.

Outside Services Offered:

• Normalizing/Heat Treating
• Anodizing (hard/soft)
• Electrostatic Painting
• Impregnating
• Vibratory & Thermal Deburr
• E-coating
• Ball Burnishing
• Conventional Machining / Work Cells
• Assembly
• Powder Paint
• Polane
• Di-chromate
• Hot-Coat
• Chrome
• Polishing, Buffing, & Sanding
• Parts Washing
• Shot Blasting

Quality Control

The production of high quality die castings requires the total dedication of an experienced and knowledgeable quality control department. In order to achieve that goal at Empire Die Casting Co., Inc., the company has invested millions to put the latest evaluation/analytical tools into the hands of our staff of 10 process technicians.

A sampling of equipment they use to assure the highest quality production includes CMM's, spectrography and the normal complement of inspection/evaluation equipment found in production environments.

ISO 9001 certified, Empire Die Casting Co., Inc. is committed to producing the highest quality die cast part with a production run from 1000 pieces.

Engineered Products is a proud representative of Empire Die Casting. Contact us to learn what Empire can do for you.